過濾式系列離心機(Filter Centrifuge)

PB系列密閉上卸料離心機(PB Series sealed upper discharge centrifuge)

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PB系列
密閉上卸料離心機

         

PB series
sealed upper discharge centrifuge

        PB系列密閉上卸料離心機是一種平板式結構、適用于高潔凈生產的衛生級過濾式離心分離機械。該系列產品具有制造工藝高、耐腐蝕性強、運作穩定等特點,完全符合國家高衛生GMP規范要求。因此,廣泛適用在制藥、食品、精細化工等行業的多種固液混合物的分離。
 
PB series sealed upper discharge centrifuge has a flat plate structure,meet the requirement of high cleanliness and sanitary filtering,also perform well in corrosion resistance. Application field:chemical industry,food industry,pharmaceutical industry,etc.
 
 

◎工作原理

         

Working principle

        待分離物料由進料管進入高速旋轉的離心機轉鼓,在離心力場的作用下,均布在轉鼓內壁的濾布上,進行過濾分離。分離過程中液相透過固相物料、濾布的縫隙和轉鼓壁上的小孔,從底盤的出液管流出;而固相物料則被截留在轉鼓壁內。達到分離要求后切斷電源,用制動裝置使轉鼓停止回轉,打開上蓋,由人工清除濾餅。
 
 
Floating liquid come into drum trough feed tube,centrifugal force field makes solid phase spread evenly on filter cloth and forms a cake.While liquid phase through out from gap between solid phase and filter cloth also holes of drum,discharge from liquid outlet of base.When it reaches expected effect,turn down the machine,use braking unit stop drum running,opens lid,discharge material by human,then a whole working cycle has been finished.

◎主要特點

         

◎Main features

1、全密閉結構避免分離物料的交叉感染,內腔氮氣保護,滿足密閉防爆要求。
2、機械式平衡缸助力開蓋設計,翻蓋式外殼,省力環保。
3、設備主要零部件表面均采用精密拋光處理、圓滑過渡,晶粒不易破壞,內部結構無死角,方便清洗。
4、可配套變頻程序控制系統,啟動平穩,能耗或回饋制動,更安全。
 

1)Fully sealed structure,interior cavity protected from overload nitrogen,explosion proofed.

2)Machinery Balance cylinder facilitate opening,reversible shell facilitate disassembly and friendly to environment.
3)Critical parts surface is polished,interior structure without dead corner,easy to cleaning.
4)Equipped with variable frequency program,smooth start,dynamic braking or feedback braking,more safety.
 

 ◎結構示意圖(Structure schematic diagram)

◎主要材料

         

◎Composition of critical parts

1、平板為Q235A包襯不銹鋼。
2、轉鼓部件除轉鼓底為鑄鐵包襯不銹鋼外其余全部采用不銹鋼。
3、機殼、機蓋包括附屬品全部采用不銹鋼。
4、平衡缸采用不銹鋼制作。
5、軸承座采用鑄鋼件(ZG230-450)。
 
  1)Flat plate is made of Q235A carbon steel coated by stainless steel.
2)Drum base is made of cast iron coated stainless steel,other parts of drum is fully stainless steel.
3)Shell,top lid and belongings are made of stainless steel.
4)Balance cylinder is made of stainless steel.
5)Bearing pedestal is made of cast iron(ZG230-450).

◎結構與配置(Structure and configuration) 

項目(Item)
標準(Ordinary )
可選(Alternatives)
整機結構
(Whole machine set)
平板式結構
Flat plate
 
轉鼓與物料接觸部分的材質
(Drum contact with material part’s composition)
SUS304不銹鋼
SUS304 stainless steel
SUS316、316L、321不銹鋼、鈦材、襯塑、襯HALAR、襯膠等
Stainless steel:SUS316,SUS316L,SUS321;titanium;lining plastic;lining HALAR;lining rubber;etc.
機蓋結構
(Cover structure)
大翻蓋
Entire reversible
大翻殼
Turn over shell
機蓋附件
(Cover articles)
進料管、水洗管、視鏡、防爆燈
Feed tube,washing tube,observation hole,explosion-proof lamp
排氣孔、充氮口及其他結構要求
Air outlet,nitrogen discharge hole unit or others
開蓋方式
(Lid opening)
快開結構,平衡缸助力開蓋
Fast opening structure,Balance cylinder facilitate opening
 
布料方式
(Distribution method)
側向布料
Side distribution
 
電機種類
(Motor type)
普通電機
Ordinary
變頻電機、防爆電機、節能電機
frequency-alterable,explosion-proof or energy saving
制動方式
(Braking method)
能耗制動
Dynamic braking
回饋制動
Feedback braking
操控系統
(Controlling system)
變頻、手動
frequency-alterable,manual
PLC+HMI人機界面
PLC+HMI
安全防護(Safety technologies)
振動保護、開蓋聯鎖保護、過載過熱保護
Over vibration,opening interlock,overload,overheat
轉速顯示、防爆裝置、在線含氧檢測充氮保護系統
Speed display,explosion-proof unit,oxygen detection and nitrogen protection online system
卸料方式
(Discharge method)
人工
manual
 
清潔處理
(Cleaning)
水洗清潔
Washing
在線清洗結構
Online washing
三角皮帶
(Triangular belt)
普通三角皮帶
Ordinary
防靜電三角皮帶
Static proof
其他
(Others)
 
其他配置要求

◎技術參數(Technical parameters)

機型
Model
轉鼓直徑
Drum D
轉鼓高度
Drum H
轉鼓轉速
Drum speed
分離因數
Separation factor
最大容積
MaximumVolumn
最大裝料量
Maxiumum load
電機功率
Motor power
重量
weight
外形尺寸
dimensions
mm
mm
r/min
 
L
Kg
KW
Kg
mm
PB450
450
300
0-2000
0-1006
20
30
2.2
600
1220×850×950
PB600
600
320
0-1600
0-860
45
70
2.2
900
1410×1200×1350
PB800
800
400
0-1200
0-645
100
135
5.5
1200
1650×1200×1350
PB1000
1000
420
0-1200
0-805
140
200
11
2000
2000×1500×1400
PB1200
1200
600
0-1000
0-670
300
400
11
3000
2200×1800×1500
PB1250
1250
600
0-1000
0-698
354
480
11
3100
2200×1800×1500
PB1500
1500
630
0-850
0-605
520
700
18.5
5000
2600×2200×1700

此為常用參數,具體產品所用參數根據用戶需要定制。
Above are ordinary parameters,could tailored according to customer’s requirements.

 

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